Steam Trap Steam Loss Calculation Form<\/title>\n <style>\n .calculator-container {\n border: 2px solid #11224B;\n padding: 20px;\n border-radius: 10px;\n width: 600px; \/* Geni\u015flik iki kat\u0131na \u00e7\u0131kar\u0131ld\u0131 *\/\n color: #11224B;\n margin: 0 auto; \/* Formu ortalar *\/\n display: block;\n }\n .calculator-container label {\n display: block;\n margin-top: 10px;\n text-align: left; \/* Sola yaslama *\/\n }\n .calculator-container input, .calculator-container select {\n width: 100%;\n padding: 5px;\n margin-top: 5px;\n border: 2px solid #11224B;\n border-radius: 5px;\n box-sizing: border-box;\n text-align: left; \/* Sola yaslama *\/\n }\n .calculator-container input:focus, .calculator-container select:focus {\n outline: none;\n border-color: #11224B;\n }\n .calculator-container button {\n margin-top: 15px;\n padding: 10px;\n width: 100%;\n background-color: #0073e6;\n color: white;\n border: none;\n border-radius: 5px;\n cursor: pointer;\n }\n .calculator-container button:hover {\n background-color: #005bb5;\n }\n .calculator-container .result {\n margin-top: 15px;\n padding: 10px;\n border-top: 2px solid #11224B;\n }\n .calculator-container .result p {\n font-size: 18px; \/* Yaz\u0131 boyutunu b\u00fcy\u00fctme *\/\n font-weight: bold;\n margin: 10px 0; \/* Sat\u0131rlar\u0131n aras\u0131n\u0131 a\u00e7ma *\/\n padding: 5px;\n background-color: #f0f0f0;\n border: 1px solid #11224B;\n border-radius: 5px;\n }\n .error {\n color: red;\n margin-top: 10px;\n }\n .warning {\n color: #666; \/* Gri tonlar\u0131nda *\/\n font-size: 12px;\n margin-top: 20px;\n text-align: left;\n }\n <\/style>\n<\/head>\n<body>\n\n<div class=\"calculator-container\">\n <label for=\"totalTraps\">Total Number of Steam Traps<\/label>\n <input type=\"number\" id=\"totalTraps\" name=\"totalTraps\" value=\"50\" required>\n\n <label for=\"steamCost\">Steam Cost ($\/454 kg)<\/label>\n <input type=\"number\" id=\"steamCost\" name=\"steamCost\" value=\"15\" required>\n\n <label for=\"orificeSize\">Average Orifice Size (mm)<\/label>\n <input type=\"text\" id=\"orificeSize\" name=\"orificeSize\" value=\"6.350\" readonly>\n\n <label for=\"steamPressure\">Steam Pressure<\/label>\n <select id=\"steamPressure\" name=\"steamPressure\" onchange=\"updateOrificeSize()\">\n <option value=\"0-1 Bar\">0-1 Bar<\/option>\n <option value=\"1-5 Bar\">1-5 Bar<\/option>\n <option value=\"5-8 Bar\">5-8 Bar<\/option>\n <option value=\"8-13 Bar\">8-13 Bar<\/option>\n <option value=\"13+ Bar\">13+ Bar<\/option>\n <\/select>\n\n <label for=\"systemType\">System Type<\/label>\n <select id=\"systemType\" name=\"systemType\" onchange=\"updateAnnualHours()\">\n <option value=\"Distribution\">Distribution<\/option>\n <option value=\"Process\">Process<\/option>\n <option value=\"Heating\">Heating<\/option>\n <\/select>\n\n <label for=\"annualHours\">Annual Working Hours<\/label>\n <input type=\"number\" id=\"annualHours\" name=\"annualHours\" value=\"8760\" readonly>\n\n <label for=\"maintenanceFrequency\">Maintenance Frequency<\/label>\n <select id=\"maintenanceFrequency\" name=\"maintenanceFrequency\" onchange=\"updateFailurePercentage()\">\n <option value=\"No Maintenance\">No Maintenance<\/option>\n <option value=\"Maintenance in the Last 3 Years\">Maintenance in the Last 3 Years<\/option>\n <option value=\"Regular Maintenance\">Regular Maintenance<\/option>\n <\/select>\n\n <button type=\"button\" onclick=\"calculateSteamLoss()\">Calculate<\/button>\n\n <div class=\"result\">\n <p>Percentage of Failed Steam Traps: <span id=\"failurePercentage\">0%<\/span><\/p>\n <p>Daily Steam Loss for per Steam Trap: <span id=\"dailySteamLoss\">0 kg<\/span><\/p>\n <p>Daily Cost for per Steam Trap: <span id=\"dailyCost\">$0<\/span><\/p>\n <p>Annual Loss for for Steam Trap: <span id=\"annualLoss\">$0<\/span> \/ year<\/p>\n <p>Number of Failed Steam Traps: <span id=\"failedTraps\">0<\/span><\/p>\n <p>Total Estimated Loss: <span id=\"totalLoss\">$0<\/span> \/ year<\/p>\n <\/div>\n\n <div class=\"error\" id=\"errorMessage\"><\/div>\n <div class=\"warning\">\n *We would like to remind you that the results provided by this calculation tool are not definitive and are only a guide. For real and reliable results, we strongly recommend that you consult an expert or an authorized engineer.\n <\/div>\n<\/div>\n\n<script>\n function updateOrificeSize() {\n var steamPressure = document.getElementById('steamPressure').value;\n var orificeSizeInput = document.getElementById('orificeSize');\n\n if (steamPressure === '0-1 Bar') {\n orificeSizeInput.value = '6.35';\n } else if (steamPressure === '1-5 Bar') {\n orificeSizeInput.value = '4.775';\n } else if (steamPressure === '5-8 Bar') {\n orificeSizeInput.value = '3.175';\n } else if (steamPressure === '8-13 Bar') {\n orificeSizeInput.value = '2.388';\n } else if (steamPressure === '13+ Bar') {\n orificeSizeInput.value = '1.6';\n }\n }\n\n function updateAnnualHours() {\n var systemType = document.getElementById('systemType').value;\n var annualHoursInput = document.getElementById('annualHours');\n\n if (systemType === 'Distribution') {\n annualHoursInput.value = 8760;\n } else if (systemType === 'Process') {\n annualHoursInput.value = 4160;\n } else if (systemType === 'Heating') {\n annualHoursInput.value = 1700;\n }\n }\n\n function updateFailurePercentage() {\n var maintenanceFrequency = document.getElementById('maintenanceFrequency').value;\n var failurePercentage = 0;\n\n if (maintenanceFrequency === 'No Maintenance') {\n failurePercentage = 30;\n } else if (maintenanceFrequency === 'Maintenance in the Last 3 Years') {\n failurePercentage = 15;\n } else if (maintenanceFrequency === 'Regular Maintenance') {\n failurePercentage = 5;\n }\n\n document.getElementById('failurePercentage').innerText = failurePercentage + '%';\n }\n\n function calculateDailySteamLoss(steamPressure, systemType) {\n if (steamPressure === '0-1 Bar') {\n if (systemType === 'Distribution') return 160.01;\n if (systemType === 'Process') return 75.99;\n if (systemType === 'Heating') return 31.05;\n } else if (steamPressure === '1-5 Bar') {\n if (systemType === 'Distribution') return 90.49;\n if (systemType === 'Process') return 42.97;\n if (systemType === 'Heating') return 17.56;\n } else if (steamPressure === '5-8 Bar') {\n if (systemType === 'Distribution') return 40.00;\n if (systemType === 'Process') return 19.00;\n if (systemType === 'Heating') return 7.76;\n } else if (steamPressure === '8-13 Bar') {\n if (systemType === 'Distribution') return 22.62;\n if (systemType === 'Process') return 10.74;\n if (systemType === 'Heating') return 4.39;\n } else if (steamPressure === '13+ Bar') {\n if (systemType === 'Distribution') return 10.16;\n if (systemType === 'Process') return 4.83;\n if (systemType === 'Heating') return 1.97;\n }\n return 0;\n }\n\n function calculateDailyCost(steamPressure, systemType, steamCost) {\n if (steamPressure === '0-1 Bar') {\n if (systemType === 'Distribution') return steamCost * 0.3528;\n if (systemType === 'Process') return steamCost * 0.1675;\n if (systemType === 'Heating') return steamCost * 0.0685;\n } else if (steamPressure === '1-5 Bar') {\n if (systemType === 'Distribution') return steamCost * 0.1995;\n if (systemType === 'Process') return steamCost * 0.0947;\n if (systemType === 'Heating') return steamCost * 0.0387;\n } else if (steamPressure === '5-8 Bar') {\n if (systemType === 'Distribution') return steamCost * 0.0882;\n if (systemType === 'Process') return steamCost * 0.0419;\n if (systemType === 'Heating') return steamCost * 0.0171;\n } else if (steamPressure === '8-13 Bar') {\n if (systemType === 'Distribution') return steamCost * 0.0499;\n if (systemType === 'Process') return steamCost * 0.0237;\n if (systemType === 'Heating') return steamCost * 0.0097;\n } else if (steamPressure === '13+ Bar') {\n if (systemType === 'Distribution') return steamCost * 0.0224;\n if (systemType === 'Process') return steamCost * 0.0106;\n if (systemType === 'Heating') return steamCost * 0.0043;\n }\n return 0;\n }\n\n function calculateSteamLoss() {\n var totalTraps = parseFloat(document.getElementById('totalTraps').value);\n var steamCost = parseFloat(document.getElementById('steamCost').value);\n var steamPressure = document.getElementById('steamPressure').value;\n var systemType = document.getElementById('systemType').value;\n var annualHours = parseFloat(document.getElementById('annualHours').value);\n var maintenanceFrequency = document.getElementById('maintenanceFrequency').value;\n var errorMessage = document.getElementById('errorMessage');\n\n if (isNaN(totalTraps) || isNaN(steamCost) || isNaN(annualHours)) {\n errorMessage.innerText = 'Please fill in all values correctly.';\n return;\n }\n\n errorMessage.innerText = '';\n\n var failurePercentage = 0;\n if (maintenanceFrequency === 'No Maintenance') {\n failurePercentage = 30;\n } else if (maintenanceFrequency === 'Maintenance in the Last 3 Years') {\n failurePercentage = 15;\n } else if (maintenanceFrequency === 'Regular Maintenance') {\n failurePercentage = 5;\n }\n\n var dailySteamLoss = calculateDailySteamLoss(steamPressure, systemType); \/\/ kg\n var dailyCost = calculateDailyCost(steamPressure, systemType, steamCost); \/\/ $\/day\n var annualLoss = dailyCost * 365; \/\/ $\/year\n var failedTraps = totalTraps * (failurePercentage \/ 100);\n var totalLoss = failedTraps * annualLoss; \/\/ $\/year\n\n document.getElementById('failurePercentage').innerText = failurePercentage + '%';\n document.getElementById('dailySteamLoss').innerText = dailySteamLoss.toFixed(2) + ' kg';\n document.getElementById('dailyCost').innerText = '$' + dailyCost.toFixed(2);\n document.getElementById('annualLoss').innerText = '$' + annualLoss.toFixed(2).replace(\/\\d(?=(\\d{3})+\\.)\/g, '$&,');\n document.getElementById('failedTraps').innerText = failedTraps.toFixed(0);\n document.getElementById('totalLoss').innerText = '$' + totalLoss.toFixed(2).replace(\/\\d(?=(\\d{3})+\\.)\/g, '$&,');\n }\n<\/script>\n\n<\/body>\n<\/html>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"wd-negative-gap elementor-section elementor-top-section elementor-element elementor-element-912cc4b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"912cc4b\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-982dc99\" data-id=\"982dc99\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-0bb72e0 elementor-widget elementor-widget-heading\" data-id=\"0bb72e0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">What is a Steam Trap?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1850088 color-scheme-inherit text-left elementor-widget elementor-widget-text-editor\" data-id=\"1850088\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Steam traps are devices used to remove condensing and non -condensing gases from the system while preventing the escape of live vapor in steam systems. The primary function of a steam trap is to prevent the vapor from escaping while evacuating the condensation in the vapor system.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-76cfbee elementor-widget elementor-widget-heading\" data-id=\"76cfbee\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">How Does Trap Work?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-77a11db color-scheme-inherit text-left elementor-widget elementor-widget-text-editor\" data-id=\"77a11db\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>There are several types of steam trap, but the most common is mechanical steam trap. It works according to the principle of mechanical steam trap lifting force. The mechanical steam trap contains a valve that is opened and closed depending on the density of the fluid in the trap. When the steam trap is filled with condensate, the valve is opened and the condenser will flow out. When the steam enters the trap, the valve closes and prevents the vapor from escaping.<\/p>\n<p>Another type of steam trap is the thermostatic steam trap that uses the principle of thermal expansion to open and close the trap valve. Thermostatic steam traps are designed to respond to temperature changes in the trap. When the condensation is available, the temperature in the trap decreases and causes the valve to open and discharge the condensation. When the steam enters the trap, the temperature rises and the valve closes and prevents the vapor from escaping.<\/p>\n<p>Finally, thermodynamic steam trap operates according to the principle of temperature difference between steam and condensate. The steam trap consists of a disc that moves in response to the changes in the temperature of the fluid in the trap. When the steam enters the trap, the temperature of the liquid increases and allows the discharge of the disc, allowing the vapor to pass. When the condensation is present, the temperature of the liquid decreases and causes the disc closing and preventing the vapor from escaping.<\/p>\n<p>In summary, steam traps are the main components of vapor systems that function to relieve condensation while preventing the escape of live vapor. The steam trap type used in a specific application depends on various factors such as the pressure and temperature of the vapor, the amount of condensation produced and the system type used.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Steam Loss Calculation Tool You can calculate the amount and cost of the vapor leaking from a steam trap using<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-53094","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/pages\/53094","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/comments?post=53094"}],"version-history":[{"count":0,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/pages\/53094\/revisions"}],"wp:attachment":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/media?parent=53094"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}