{"id":72114,"date":"2026-07-02T10:38:46","date_gmt":"2026-07-02T07:38:46","guid":{"rendered":"https:\/\/unox.com.tr\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/"},"modified":"2026-07-02T16:12:45","modified_gmt":"2026-07-02T13:12:45","slug":"how-to-prepare-a-valve-maintenance-plan-industrial-facilities","status":"publish","type":"post","link":"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/","title":{"rendered":"How to Prepare a Valve Maintenance Plan? A Comprehensive Guide for Industrial Facilities"},"content":{"rendered":"\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_84 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Sayfa \u0130\u00e7eri\u011fi<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#What_Is_a_Valve_Maintenance_Plan\" >What Is a Valve Maintenance Plan?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Why_Should_a_Valve_Maintenance_Plan_Be_Created\" >Why Should a Valve Maintenance Plan Be Created?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#7_Steps_to_Prepare_a_Valve_Maintenance_Plan\" >7 Steps to Prepare a Valve Maintenance Plan<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#1_Create_an_Inventory_of_All_Valves\" >1. Create an Inventory of All Valves<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#2_Classify_Valves_According_to_Their_Criticality_Level\" >2. Classify Valves According to Their Criticality Level<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Critical_Valves\" >Critical Valves<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Moderately_Critical_Valves\" >Moderately Critical Valves<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Low_Critical_Valves\" >Low Critical Valves<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#3_Determine_Maintenance_Intervals\" >3. Determine Maintenance Intervals<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#4_Create_a_Checklist\" >4. Create a Checklist<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#5_Plan_Measurements_and_Testing\" >5. Plan Measurements and Testing<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#6_Record_Maintenance_Results\" >6. Record Maintenance Results<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#7_Implement_Continuous_Improvement\" >7. Implement Continuous Improvement<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Most_Common_Problems_in_Valve_Maintenance\" >Most Common Problems in Valve Maintenance<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-15\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Things_to_Consider_When_Preparing_a_Valve_Maintenance_Plan\" >Things to Consider When Preparing a Valve Maintenance Plan<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-16\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Advantages_of_Digital_Maintenance_Management\" >Advantages of Digital Maintenance Management<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-17\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Conclusion\" >Conclusion<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-18\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Frequently_Asked_Questions_FAQ\" >Frequently Asked Questions (FAQ)<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-19\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#How_often_should_valve_maintenance_be_performed\" >How often should valve maintenance be performed?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-20\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#What_information_should_be_included_in_a_valve_maintenance_plan\" >What information should be included in a valve maintenance plan?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-21\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Which_valves_require_more_frequent_maintenance\" >Which valves require more frequent maintenance?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-22\" href=\"https:\/\/unox.com.tr\/en\/how-to-prepare-a-valve-maintenance-plan-industrial-facilities\/#Why_are_valve_maintenance_records_important\" >Why are valve maintenance records important?<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"What_Is_a_Valve_Maintenance_Plan\"><\/span>What Is a Valve Maintenance Plan?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n<p class=\"wp-block-wd-paragraph wd-368825ad\">Valves used in industrial facilities are critical components that control the direction, pressure, and flow rate of fluids. Unplanned maintenance or inadequate maintenance can lead to production losses, reduced energy efficiency, and unexpected equipment failures. <\/p>\n\n<p class=\"wp-block-wd-paragraph wd-4e4917bc\">For this reason, a <a href=\"https:\/\/unox.com.tr\/en\/valve-group\/\" data-type=\"link\" data-id=\"https:\/\/unox.com.tr\/vana\/\">valve <\/a>maintenance plan is a systematic maintenance program that ensures each valve is inspected at specific intervals, maintenance activities are recorded, and potential failures are prevented before they occur.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-f47fbcd2\">In this article, we explain step by step how to prepare an effective valve maintenance plan, which inspections should be performed, and how maintenance intervals should be determined.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-e1f0f30c\"><\/div>\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Why_Should_a_Valve_Maintenance_Plan_Be_Created\"><\/span>Why Should a Valve Maintenance Plan Be Created?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n<p class=\"wp-block-wd-paragraph wd-e35bcf9b\">Thanks to planned maintenance;<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Unplanned production downtime is reduced.<\/li>\n\n\n\n<li>The service life of valves is extended.<\/li>\n\n\n\n<li>Energy consumption is reduced.<\/li>\n\n\n\n<li>Occupational safety risks are minimized.<\/li>\n\n\n\n<li>Maintenance costs are brought under control.<\/li>\n\n\n\n<li>Production continuity is ensured.<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-2abfebb7\">Creating a valve maintenance plan is especially important in steam, chemical, food, water treatment, and energy plants.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-affa8c57\"><\/div>\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"7_Steps_to_Prepare_a_Valve_Maintenance_Plan\"><\/span>7 Steps to Prepare a Valve Maintenance Plan<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"1_Create_an_Inventory_of_All_Valves\"><\/span>1. Create an Inventory of All Valves<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-bd6cdd85\">The first step is to record all valves in the facility.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-9c74fa39\">The following information should be included for each valve:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Valve identification number<\/li>\n\n\n\n<li>Line in which it is located<\/li>\n\n\n\n<li>Valve type<\/li>\n\n\n\n<li>Diameter (DN)<\/li>\n\n\n\n<li>Pressure class<\/li>\n\n\n\n<li>Body material<\/li>\n\n\n\n<li>Gasket material<\/li>\n\n\n\n<li>Actuator type<br\/><\/li>\n\n\n\n<li>Installation date<\/li>\n\n\n\n<li>Manufacturer company<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-581f7d67\">This information greatly facilitates maintenance management.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-93c99f85\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"2_Classify_Valves_According_to_Their_Criticality_Level\"><\/span>2. Classify Valves According to Their Criticality Level<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-011b4e6f\">Not all valves have the same level of importance.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-53a77915\">For example;<\/p>\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Critical_Valves\"><\/span>Critical Valves<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n<p class=\"wp-block-wd-paragraph wd-e45d6b8e\">These valves should be inspected more frequently.<\/p>\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Moderately_Critical_Valves\"><\/span>Moderately Critical Valves<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n<ul class=\"wp-block-list\">\n<li>Cooling water<\/li>\n\n\n\n<li>Compressed air<\/li>\n\n\n\n<li>Auxiliary processes<\/li>\n<\/ul>\n\n<ul class=\"wp-block-list\">\n<li>Steam main line<\/li>\n\n\n\n<li>Natural gas line<\/li>\n\n\n\n<li>Chemical process line<\/li>\n\n\n\n<li>Safety systems<\/li>\n<\/ul>\n\n<h4 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Low_Critical_Valves\"><\/span>Low Critical Valves<span class=\"ez-toc-section-end\"><\/span><\/h4>\n\n<ul class=\"wp-block-list\">\n<li>Clean water<\/li>\n\n\n\n<li>Drainage<\/li>\n\n\n\n<li>Auxiliary installations<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-efcaf9d2\">This classification enables efficient use of maintenance resources.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-fd5e16d5\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"3_Determine_Maintenance_Intervals\"><\/span>3. Determine Maintenance Intervals<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-ee50f50d\">Maintenance frequency;<\/p>\n\n<ul class=\"wp-block-list\">\n<li>operating temperature,<\/li>\n\n\n\n<li>operating pressure,<\/li>\n\n\n\n<li>number of open-close cycles,<\/li>\n\n\n\n<li>fluid type,<\/li>\n\n\n\n<li>environmental conditions<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-cf715ab2\">should be determined based on factors such as these.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-7d378679\">Sample maintenance plan:<\/p>\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><th>Maintenance Interval<\/th><th>Task to be Performed<\/th><\/tr><tr><td>Daily<\/td><td>Visual inspection<\/td><\/tr><tr><td>Weekly<\/td><td>Leak inspection<\/td><\/tr><tr><td>Monthly<\/td><td>Open-close test<\/td><\/tr><tr><td>Quarterly (Every 3 months)<\/td><td>Tightness of connections<\/td><\/tr><tr><td>Biannual (Every 6 months)<\/td><td>Gasket inspection<\/td><\/tr><tr><td>Annual<\/td><td>Detailed maintenance and overhaul<\/td><\/tr><\/tbody><\/table><\/figure>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-cdeb0c93\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"4_Create_a_Checklist\"><\/span>4. Create a Checklist<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-e3232b66\">The same checks should be performed during each maintenance operation.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-ac1a77fc\">The checklist may include the following items:<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-5d42fd10\">\u2713 Are there any cracks on the outer body?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-01cdbb9e\">\u2713 Is there any leakage at the flanges?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-51006e07\">\u2713 Is there any leakage around the stem?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-3f6091ad\">\u2713 Is the actuator operating properly?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-503c1654\">\u2713 Are the electrical connections secure?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-9ee5a1bb\">\u2713 Is the solenoid valve functioning properly?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-76e8a136\">\u2713 Is the opening and closing time within the normal range?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-be3cd8a5\">\u2713 Is there any unusual noise or vibration?<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-87bcc6bb\">Standardized checklists improve maintenance quality.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-f341dd5f\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"5_Plan_Measurements_and_Testing\"><\/span>5. Plan Measurements and Testing<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-efdfebc1\">Visual inspection alone is not sufficient.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-95f20dfc\">The following tests should be performed at regular intervals:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Pressure test<\/li>\n\n\n\n<li>Leak test<\/li>\n\n\n\n<li>Torque inspection<\/li>\n\n\n\n<li>Opening and closing time measurement<\/li>\n\n\n\n<li>Electrical testing<\/li>\n\n\n\n<li><a href=\"https:\/\/unox.com.tr\/en\/actuators\/\" data-type=\"link\" data-id=\"https:\/\/unox.com.tr\/aktuator\/\">Actuator <\/a>calibration<\/li>\n\n\n\n<li>Position verification<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-5b545064\">These tests help detect potential failures at an early stage.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-11dc6b8a\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"6_Record_Maintenance_Results\"><\/span>6. Record Maintenance Results<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-4a7bee9e\">Maintenance activities must be properly documented.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-486aa7d0\">The following information should be included in the records:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Date<\/li>\n\n\n\n<li>Maintenance personnel<\/li>\n\n\n\n<li>Performed operations<\/li>\n\n\n\n<li>Replaced parts<\/li>\n\n\n\n<li>Measurement results<\/li>\n\n\n\n<li>Next maintenance date<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-e0bc8ac1\">Digital maintenance records make it easier to analyze past failures.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-d97fb0f4\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"7_Implement_Continuous_Improvement\"><\/span>7. Implement Continuous Improvement<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-0ca2da21\">The maintenance plan should not remain static.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-aac17fbc\">At regular intervals;<\/p>\n\n<ul class=\"wp-block-list\">\n<li>failure frequency,<\/li>\n\n\n\n<li>maintenance costs,<\/li>\n\n\n\n<li>production losses,<\/li>\n\n\n\n<li>energy consumption<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-62e6b4ab\">the maintenance program should be updated by analyzing them.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-a2fb0678\"><\/div>\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Most_Common_Problems_in_Valve_Maintenance\"><\/span>Most Common Problems in Valve Maintenance<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n<p class=\"wp-block-wd-paragraph wd-63836688\">During maintenance, the following issues are commonly encountered:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Gasket wear<\/li>\n\n\n\n<li>Stem leaks<\/li>\n\n\n\n<li>Corrosion<\/li>\n\n\n\n<li>Scaling<\/li>\n\n\n\n<li>Sediment buildup<\/li>\n\n\n\n<li>Actuator failures<\/li>\n\n\n\n<li>Solenoid coil failures<\/li>\n\n\n\n<li>Incorrect installation<\/li>\n\n\n\n<li>Flange loosening<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-7ecf9990\">Early detection of these problems prevents major failures.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-2bd4d6d0\"><\/div>\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Things_to_Consider_When_Preparing_a_Valve_Maintenance_Plan\"><\/span>Things to Consider When Preparing a Valve Maintenance Plan<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n<ul class=\"wp-block-list\">\n<li>Manufacturer recommendations must be followed.<\/li>\n\n\n\n<li>Original spare parts should be used.<\/li>\n\n\n\n<li>Maintenance should not be performed under pressure.<\/li>\n\n\n\n<li>The line must be isolated before maintenance.<\/li>\n\n\n\n<li>Lockout and tagout (LOTO) procedures must be implemented.<\/li>\n\n\n\n<li>Maintenance records must be updated regularly.<\/li>\n\n\n\n<li>Personnel must have received the necessary technical training.<\/li>\n<\/ul>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-861359bf\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Advantages_of_Digital_Maintenance_Management\"><\/span>Advantages of Digital Maintenance Management<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-9b3fc416\">Today, many facilities track their maintenance plans through computerized maintenance management systems (CMMS).<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-a6592ebc\">Thanks to these systems;<\/p>\n\n<ul class=\"wp-block-list\">\n<li>automatic maintenance reminders are generated,<\/li>\n\n\n\n<li>maintenance history is stored,<\/li>\n\n\n\n<li>spare parts inventories are tracked,<\/li>\n\n\n\n<li>team performance is analyzed,<\/li>\n\n\n\n<li>failure trends can be reported.<\/li>\n<\/ul>\n\n<p class=\"wp-block-wd-paragraph wd-9e02b34b\">Thus, maintenance processes become more planned and efficient.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-a5995e93\"><\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span>Conclusion<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-647dedbb\">An effective <a href=\"https:\/\/www.unoxonline.com.tr\/urun-kategori\/vana\/\" data-type=\"link\" data-id=\"https:\/\/www.unoxonline.com.tr\/urun-kategori\/vana\/\" rel=\"nofollow noopener\" target=\"_blank\">valve <\/a>maintenance plan is critical not only for preventing failures, but also for ensuring production continuity, improving energy efficiency, and reducing operating costs. By creating a valve inventory, classifying valves according to risk levels, applying regular checklists, and systematically maintaining maintenance records, facilities can reduce unexpected downtime. <\/p>\n\n<p class=\"wp-block-wd-paragraph wd-ab33e5e5\">A planned and disciplined maintenance approach extends equipment life while contributing to safe, sustainable, and efficient production processes for businesses.<\/p>\n\n<div class=\"wp-block-wd-divider wd-style-line wd-b094d048\"><\/div>\n\n<div class=\"wp-block-wd-container wd-dir-col wd-99cb3eef\">\n<div class=\"wp-block-wd-carousel wd-carousel-container wd-f2583eba\"><div class=\"wd-carousel-inner\"><div class=\"wd-carousel wd-grid\" style=\"--wd-col-lg:3;--wd-col-md:3;--wd-col-sm:1;--wd-gap-lg:20px;--wd-gap-sm:10px;\" data-scroll_per_page=\"yes\"><div class=\"wd-carousel-wrap\">\n<div class=\"wp-block-wd-carousel-item wd-carousel-item wd-b49c2e4c\">\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Frequently_Asked_Questions_FAQ\"><\/span>Frequently Asked Questions (FAQ)<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<\/div>\n<\/div><\/div><div class=\"wd-nav-arrows wd-pos-sep wd-hover-1 wd-icon-1\"><div class=\"wd-btn-arrow wd-prev\"><div class=\"wd-arrow-inner\"><\/div><\/div><div class=\"wd-btn-arrow wd-next\"><div class=\"wd-arrow-inner\"><\/div><\/div><\/div><\/div><div class=\"wd-nav-pagin-wrap text-center wd-style-shape\"><ul class=\"wd-nav-pagin\"><\/ul><\/div><\/div>\n<\/div>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"How_often_should_valve_maintenance_be_performed\"><\/span>How often should valve maintenance be performed?<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-4be18716\">The maintenance interval varies depending on valve type, operating pressure, temperature, fluid characteristics, and usage intensity. In general, daily visual inspections, monthly functional tests, and annual comprehensive maintenance are recommended. <\/p>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"What_information_should_be_included_in_a_valve_maintenance_plan\"><\/span>What information should be included in a valve maintenance plan?<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-cddc669e\">Valve identification, technical specifications, maintenance intervals, checklists, performed operations, replaced parts, test results, and the next maintenance date should be included in the maintenance plan.<\/p>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Which_valves_require_more_frequent_maintenance\"><\/span>Which valves require more frequent maintenance?<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-916adc5f\">Valves operating in steam, chemical fluid, high-pressure, and high-temperature lines, as well as automated valves that frequently open and close, should be monitored with shorter maintenance intervals.<\/p>\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Why_are_valve_maintenance_records_important\"><\/span>Why are valve maintenance records important?<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n<p class=\"wp-block-wd-paragraph wd-1c2b522d\">Maintenance records facilitate the analysis of past failures, simplify spare parts planning, and increase the traceability of maintenance processes, helping the facility optimize maintenance costs.<\/p>\n\n<p class=\"wp-block-wd-paragraph wd-708a3f57\"><\/p>\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>What Is a Valve Maintenance Plan? Why Should a Valve Maintenance Plan Be Created? 7 Steps to Prepare a Valve<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1715],"tags":[],"class_list":["post-72114","post","type-post","status-publish","format-standard","hentry","category-unox-blog"],"_links":{"self":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/posts\/72114","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/comments?post=72114"}],"version-history":[{"count":1,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/posts\/72114\/revisions"}],"predecessor-version":[{"id":72115,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/posts\/72114\/revisions\/72115"}],"wp:attachment":[{"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/media?parent=72114"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/categories?post=72114"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/unox.com.tr\/en\/wp-json\/wp\/v2\/tags?post=72114"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}