How Are Valve Automation Systems Installed?

How are valve automation systems installed? The answer to this question forms the foundation of industrial automation. Automatic valve systems are designed to facilitate control and monitoring processes. Installing these systems requires technical knowledge, the right equipment, and a well-planned workflow. In this article, each stage of the system is explained in detail.

Selecting the Right Valve Type

The first step in installation is determining the appropriate valve type. Depending on process requirements, a ball, butterfly, or globe valve is preferred. Each valve type is optimized for different pressure and temperature values. Technical support can be obtained through the Unox Industrial Solutions page.

Actuator Compatibility and Connection Selection

Actuators are components that automatically open and close valves. Pneumatic, electric, and hydraulic actuator options are available. In the installed system, the actuator type must be fully compatible with the valve. Incompatible selections can lead to failures later on. For detailed information, you can visit the Unox contact page.

Control Unit Integration

The control unit is the heart of the automation system. By connecting it to PLC or SCADA systems, valve movements can be monitored from a central point. At this stage, the installation of the control panel should be carried out by expert teams. All connections must be properly insulated and tested.

Signal and Power Cabling

Power and signal cables are important for the uninterrupted operation of the valve. During cabling, signal and power cables should be routed separately to avoid electromagnetic interference. In addition, enclosures with a high IP protection rating should be used. For detailed information about all products and services, the official Unox Online website can be visited.

Testing Phase and Commissioning

After the installation is complete, the system should be tested. The response time of valve movements, signal accuracy, and system compatibility are carefully observed. Any delays or deviations must be addressed. During the commissioning process, all components should be manually controlled. Unox Online contact channels can be used for technical support requests.

Periodic Maintenance and Inspection

After installation, periodic maintenance is essential for the proper functioning of valve automation systems. Maintenance procedures include lubrication, signal calibration, and component cleaning. Periodic inspections extend the system’s lifespan and prevent sudden failures. Information about corporate maintenance services can be obtained through the Unox corporate page.

Automation Software Updates

Over time, software updates may be required in control systems. These updates help make the system more stable. Firmware and control software should be provided by the manufacturer. For such operations, the Unox technical support team should be contacted.

Safety Measures and Certification

The safety of valve automation systems is critically important for occupational health. During every installation, CE, ISO, and similar certifications should be checked. Emergency stop buttons and manual intervention points must be established. The compliance of safety equipment can be inspected through Unox Online.